Extrusion

HDPE Extrusion at American Plastics

At American Plastics, we’re proud to manufacture our HDPE pipe in-house, right here in the same facility where you’ll find our fittings and accessories. With one extrusion line currently in operation, we’re focused on producing 4” to 12” DR11 HDPE pipe built to meet the demands of water transfer, oilfield applications, and municipal use.

What is HDPE Extrusion?

Extrusion is the process of shaping raw plastic material into pipe using heat and pressure. It begins with high-density polyethylene pellets, which are gravity-fed into a heated barrel. Inside, they’re melted down and pushed through a custom-designed die that forms the shape and size of the pipe. Once formed, the pipe moves through a cooling system—usually a series of vacuum or spray tanks—to set its final shape and strength. It’s then cut to standard or custom lengths and stacked for inspection, storage, or immediate pickup.

Why In-House Manufacturing Matters?

Producing our own pipe gives us full control over quality, consistency, and availability. We’re able to monitor every step of the process, ensuring proper wall thickness, uniform sizing, and clean, smooth finishes. Because our plant and warehouse are under the same roof, it also shortens lead times and allows for real-time updates on your orders. You can see your product being made, speak directly with the team making it, and get what you need without the middleman.

What You’ll See in the Video

We’ve included a video walkthrough of the extrusion process to give you a closer look at how our HDPE pipe is made. You’ll see everything from the raw pellet feed to the cooling tanks, cutting equipment, and finished product being prepped for delivery. It’s a simple but precise process—and we take pride in doing it right.

Whether you’re picking up a few joints or outfitting a full job, our extrusion capabilities mean your pipe is made locally, managed carefully, and ready when you are.

Testimonial

What They Say

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